Providing reliability of components to customers with the MANTIS Maintenance Architecture

Goizper S. Coop., smart components’ manufacturer

Goizper S. Coop’s products are mechanical components (clutch brakes, gear boxes, indexing units…) installed within different kind of productive machines. These machines are designed to produce continuously and unplanned downtimes generate high costs. These components are the key part of some of the mentioned productive machines and the relevant component’s health influences directly within the machine status.

Clutch Brake Component located within a mechanical press machine

Breakdown of Components

Furthermore, if one of these components fails, it takes a long time while a new one is sent to the customer’s facilities, removed the old one and set up the new one. In these cases, the production asset maintenance means lot of expenses for customers and suppliers.

MANTIS for predictive maintenance

MANTIS platform provides an online and future view of these components’ health. Smart sensors installed at the mechanical component are connected to Monitoring and Alerting, which is performed automatically, within the smart-G box located next to the mechanical component. Then, this Big Data is processed in the Cloud and through different Maintenance data analytics the status and future trend of the component health is obtained as an output.

Smart-G box and rotary union with sensors

Obviously, the introduction of this Cyber Physical System will not eliminate all machine breakdowns, but it will help in order to reduce considerably machine unplanned downtimes, so that the customer and supplier will be able to plan their maintenance tasks and reduce these kind of stops.

MANTIS Collaboration

Within the MANTIS ECSEL project, Goizper has collaborated close to one of its customers, Fagor Arrasate, trying to improve the real inconveniences and reduce expenses that unplanned downtimes cause in both firms.